MANUFACTURING
At the core of most of our products are granules that resist humidity and protect sensitive APIs against acids and bases. We have developed patented technologies that enable us to create different granules that work well with specific APIs and make our products more stable compared to products manufactured conventionally.
Our manufacturing plants are highly automated to ensure fast throughput and minimize the exposure of products during the production process. Our inline packaging facilities, for example, ensure that our effervescent tablets are very stable and have a long shelf life.
We run two highly automated manufacturing plants:
WOLFRATSHAUSEN
More than 800 million effervescent and chewable tablets are manufactured annually in our production plant in Wolfratshausen. Opened in 1994, the plant is optimized for the manufacture of moisture-sensitive effervescent tablets. Weighing, granulating, mixing, tabletting and packaging take place in automated, closed systems spreading across 12,400 square-meters. Rigorous Quality Control ensures compliance with all Good Manufacturing Practice (GMP) requirements, regulatory demands and client specifications.
WOLFSBERG
Our new GMP certified facility was opened in May 2009 and has a floor space of 12,500 square meters, encompassing an 8,000 square-meter clean-room and a fully automated high-rack warehouse. The design of the plant ensures high production flexibility, fast throughput times and continual process optimization. Essential manufacturing steps, such as weighing raw materials and feeding continuous-flow granulators from silos, are fully automatic.
Our two plants are equipped with very similar production lines and ensure business continuity. That reassures our clients that there will be no interruption to the supply of their products.
MANUFACTURING IN DETAIL
Overall Annual Production Volume
1.2 bn effervescent tablets
400 m granules in sachets
150 m granules in stick packs
100 m chewable tablets